Management Books

• The New Economics: For Industry, Government, Education by W. Edwards Deming
  Second Edition (reprint). The best of Deming's books for learning about his system for management. Packed with great thoughts but not as easy to read as the best books. This is a great book, but often it is best for managers already committed to finding new ideas.

• Rebirth of American Industry: by William H. Waddell, Norman Bodek
  

• Workplace Management: Taiichi Ohno by Taiichi Ohno
  "If you insist on blindly calculating individual costs and waste time insisting that this is profitable of that is not profitable, you will just increase the cost of your low volume products. For this reason there are many cases in this world where companies will discontinue car models that are actually profitable, but are money losers according to their calculations. Likewise, there are cases where companies sell a lot of model that they think is profitable but in fact are only increasing their loses." page 32

• Toyota Under Fire: Lessons for Turning Crisis into Opportunity by Jeffrey Liker
  Toyota Under Fire, 2011 Shingo Prize Winner, takes you beyond the headlines and into the offices and factories of Toyota to reveal the truth behind the company's highly publicized and controversial recall of over 10 million vehicles.

• The Machine That Changed the World: The Story of Lean Production by James P. Womack, Daniel T. Jones, Daniel Roos
  Based on the Massachusetts Institute of Technology five-million-dollar, fourteen-country International Motor Vehicle Program's five year study on the future of the worldwide auto industry.

Management Articles

• The Lean shut-down of Toyota Manufacturing in Australia by James P. Womack
  Toyota again showed their respect for people and commitment to principles with their shut down of manufacturing in Australia. "Toyota accepted the fact that closure of the plant required a transition to new work for most employees and that Toyota needed to take the lead. Senior management understood that its obligation before producing the last car was to manufacture 2,600 upskilled and reskilled employees equipped for new careers."

• A Champion for Quality by Arlie Hall
  "I would argue that Deming's teaching about quality, avidly absorbed by key Japanese industries after WW II, makes him one of the most influential persons of this century and possibly, the next one as well."

• Interview with Masaaki Imai on Taiichi Ohno by Masaaki Imai, Taiichi Ohno
  "What was he like to converse with? He didn't say much. Actually, he much preferred to listen... When you introduce Kaizen, the workers are the most grateful recipients of this improvement. They find that because of the various standardized work introduced - because things become much more regimented and well managed - they can carry on with their work without any surprises. And the result is a much more satisfying job. Workers are the greatest recipients of Kaizen work."

• The Gemba Walk by Norman Bodek
  "the plant manager got up from behind his desk. He asked me to join him on his daily walk; in fact he told me that he walked the plant twice a day every day and that it was the most valuable part of his day... The plant manager asked those questions and you could see the excitement on the face of the supervisor as he was answering the questions. I learned that there’s enormous power in the leader asking questions and then just listening – yes; this is the key to ask the question and then to just listen carefully, not judgmentally."

• How An Aeron Chair Gets Built Every 17 Seconds
  "At Herman Miller, they average 1,200 'plan-do-check acts'--that is, little proposed changes to the assembly process--ever year. ... A decade ago, an Aeron took more than 600 seconds in total to build. Today, it’s about 340. Meanwhile, safety metrics have improved by a factor of 6. Quality metrics have improved by a factor of 10. A single Aeron takes one fifth of the labor to make that it once did. The actual factory itself is 10 times smaller. Today, Herman Miller is doing far more with the same labor force that was once producing a sum total of five different office chairs. Today, they produce 17, using roughly the same number of people. And all the while, lead times have shrunk from two months to as little as 10 days." "

• Andon Cords at the Toyota Takaota Plant by Mark Graban
  "They pull the cord and a light flashes on an 'andon board' It tells the team leader which station has a problem (and music plays). Within seconds, a team leader (having two stripes on his hat) shows up to help. There is one team leader for every eight workers, on average (or 14% of their labor waiting for problems or responding to them)."

• The Top 10 Titans of TPS by Jon Miller
  "1. Henry Ford was the founder of the Ford Motor Company. He revolutionized repetitive manufacturing of automobiles through standardization of parts, the moving assembly line and continuous improvement or product and process. Inspired imitation by Toyoda.

• How to Apply Japanese Company-Wide Quality Control in Other Countries by Kaoru Ishikawa
  Kaoru Ishikawa highlights how to improve performance based on 20 years of experience visiting countries all over the world to give consult on quality control implementation.

• Knowledge workers are the new capitalists by Peter Drucker
  "knowledge workers are highly mobile within their specialism. They think nothing of moving from one university, one company or one country to another, as long as they stay within the same field of knowledge. There is a lot of talk about trying to restore knowledge workers' loyalty to their employing organisation, but such efforts will get nowhere. Knowledge workers may have an attachment to an organisation and feel comfortable with it, but their primary allegiance is likely to be to their specialised branch of knowledge."

Management Web Sites and Resources

• Curious Cat Management Improvement Articles by John Hunter
  Hundreds of useful management articles hand selected to help managers improve the performance of their organization. Sorted by topic including: Deming, lean manufacturing, six sigma, continual improvement, innovation, leadership, managing people, software development, psychology and systems thinking.

• Curious Cat Management Improvement Blog by John Hunter
  Blog by John Hunter on many topics to to improve the management of organizations, including: Deming, lean manufacturing, agile software development, evidence based decision making, customer focus, innovation, six sigma, systems thinking, leadership, psychology, ...

• Evolving Excellence by Kevin Meyer, Bill Waddell
  Excellent and opinionated blog focused on lean manufacturing by Kevin Meyer and Bill Waddell.

• Jamie Flinchbaugh by Jamie Flinchbaugh
  Blog on lean culture, transformational leadership, and entrepreneurial excellence. Jamie is a consultant and co-author of The Hitchhiker.s Guide to Lean: Lessons from the Road.

• Gemba Academy Blog by Jon Miller
  Great blog on lean manufacturing topics by Jon Miller and others.

• Superfactory
  Dedicated to spreading manufacturing and enterprise excellence information with an aim to improve manufacturing efficiency and productivity worldwide.

• Life and Legacy of William G. Hunter by John Hunter, William G. Hunter
  George Box, Stuart Hunter and Bill wrote what has become a classic text for experimenters in scientific and business circles, Statistics for Experimenters. Bill also was a leader in the emergence of the management improvement movement. George Box and Bill co-founded the Center for Quality and Productivity Improvement at the University of Wisconsin-Madison. Bill Hunter was also the founding chair of the ASQ statistics division.

• Training Within Industry
  Blog on standardization, process improvement, training and lean manufacturing topics.

• Manufacturing Leadership Center by Bill Waddell
  Bill Waddell shares his knowledge, opinions, experience and ideas to point out the failures of companies, organizations, and individuals in the manufacturing industry while also lauding those that understand true excellence.

• Center for Quality and Productivity Improvement by George E. P. Box, William G. Hunter
  Founded in 1985 by George E.P. Box and the William Hunter at the University of Wisconsin - Madison. The technical report series is one of the best online management resources with reports authors including: George Box, W. Edwards Deming, Peter Scholtes, Kaoru Ishikawa, William Hunter, Gipsie Ranney and Brian Joiner. Sadly the center has abandoned the ideas of George Box and Bill Hunter. It once was a very important center for thought about management improvement. The legacy left by Box and Hunter has been lost. I find this very sad and a huge insult to the memories of those great men. Bill Hunter was my father and built the Center after he was diagnosed with fatal cancer because it was a useful way to provide benefit to the world. Seeing that cause abandoned I find insulting and extremely unfortunate for all those that no longer have the possibility of benefiting from the vision of Box and Hunter through the center. Thankfully many people that learned from them have continued to build upon their work. And their books, writing and other material continue to inspire those interested in management improvement.

• Toyota Production System
  Site on Toyota.com. "The Toyota Production System (TPS) was established based on two concepts: The first is called 'jidoka'(which can be loosely translated as 'automation with a human touch') which means that when a problem occurs, the equipment stops immediately, preventing defective products from being produced; The second is the concept of 'Just-in-Time,' in which each process produces only what is needed by the next process in a continuous flow."

• Statistics for Experimenters by George E. P. Box, J. Stuart Hunter, John Hunter, William G. Hunter
  Web site for the classic book on design of experiments. Includes a search engine for statistics sites for managers.

• John Shook's Column by John Shook
  Articles by John, senior advisor at the Lean Enterprise Institute.